flexo plate thickness

In flexo platemaking, Photopolymer printing forms (different from direct engraved printing forms) are generated through UV light exposure. If you do not consent to this use of your personal information, please do not use this system. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Early in the pandemic printers were declared essential, but safety considerations forced extreme limits to in-person contact. Tweet. Harder plates generally provide better dot reproduction with less dot gain (tone value increase) but dont do as well with solids. 4.70 mm default: var msgCalcoloInvalido='Valori non validi,
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stampa immesso. More Download Documents Flenex Flexographic Plates (1.0MB) PDF: 536KB var piGreco=Math.PI.toFixed(5); Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). All areas must be at full print height including solids and halftones. script and page created by: Are you looking for the lowest cost plate? Suppliers with verified . We supply online technical support. Therefore, depending on ones printing process, one can avoid certain plates. var unitaMisura='MM'; Luckily, there are flat top dot solutions for each of these. Most flexo plates are exposed on a flat surface. Plate Thickness. We also uses third party advertising companies to serve ads when you visit this Web site. For flexo plates digitally imaged on any imaging device, the effect of oxygen inhibition during UV exposure causes the dot on a plate to be smaller than the exposed mask opening. Resolution, which can be 2450 dpi or 4000 dpi (high definition). We were all using charts without knowing how the factors were derived. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. THE FLEXO PRINTING PLATE There are two types of plate material used for flexographic printing; rubber and photopolymer. JavaScript seems to be disabled in your browser. These companies may use information about your visits to this and other Web sites in order to provide advertisements on this site and other sites about goods and services of interest. Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). Flexo plates are a critical component of the printing system. A system has multiple components that interact with each other and influence the performance of each. The main purpose of the micro screening plate is to increase the surface area of the dots. Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. Input plates dimensions for each color of the project. By continuing to browse the site you are agreeing to our use of cookies. These metrics include 1. Tesa, of Germany, offers a broad range of premium plate mounting tapes for Flexographic and rotary letterpress printing. It can actually turn into a printing issue when not properly accounted for prior to image carrier manufacturing and the beginning of print production. If youve ever seen a child play with Silly Putty and newspaper, then youve seen image distortion at work. They can be used for printing flexible packaging, labels, envelopes and much more. }); //end jquery document ready Copyright Kuen Yuh Machinery Engineering Co., Ltd. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. Corel Draw, The brands listed above are trademarks of 3M. Your email address will not be published. Flat top dots 3. 1 Yr Since : 2021. With a 25 durometer Shore A at 0.250" gauge, this plate is designed to print smooth solids while minimizing the effect of fluting and board crush in corrugated print. 2021 DuPont. The main advantage of the flexo printing sleeves is that they can be easily floated on and . You must have JavaScript enabled in your browser to utilize the functionality of this website. This will allow for a more stable and controlled process during the printing process. YT-2600. Explore all Flexographic Plate Mounting Tapes, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures, Easier plate removal plus easier tape removal from cylinder or sleeve. Why order by flexo.shop? Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. if ( isNaN(psNonDistorto) ) { // verifico di nuovo se il valore ottenuto numerico, se non lo invio un messaggio di errore var psDistortoInMM=0; Micro Screening Plate 6. Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. During washout, the unexposed parts are removed and the relief, which was previously only latent, is exposed. print misregistration, It is shorter with water-washable plate systems, which swell only slightly. which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). var Kfattore=0; Top quality digital photopolymer printing plates for various applications. Water Wash Flexo Plate. Now you are ready to get your flexographic plate. Order now AND NOW YOU CAN CHOOSE the KODAK Flexcel NX New features to improve the service: duplicate order save configuration Plate Thickness. Nagpur, Maharashtra. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. For example : 4.32 mm plate (0.170) var psNonDistortoInMM=0; After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. . Esko Deskpack, Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. Sizes of flexo plates can be produced according to customers' demand. to be used for flexographic cliches. FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. You must have JavaScript enabled in your browser to utilize the functionality of this website. Where are flexographic printing plates used and what are the differences between them? When it comes to dot gain, the flat top dots will be able to deliver a more precise print with less dot gain. View More. ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). However, the plate cost for laser engraved plates is also much higher. Corrugated packing substrates are spongy and easily crushed during an indelicate printing process, despite being durable during shipping. One needs to balance between quality and efficiency. The amount of distortion, or distortion factor, is the percentage by which we multiply an image in the web direction when making negatives to yield plates that will print images true to scale. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? To validate the tonal accuracy of the finished plate, tools such as flexographic plate analyzers are used to measure the size of the halftones. tesa Softprint . High resistance to ozone. Pencil, paper, and calculator in hand, I set out to derive the formula. We uses outside companies to send mail and ship orders, and process credit card purchases. 1.14 mm We have thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates. convertiPassoStampaNonDistortoInMM(); A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. Light finishing process is to remove the surface . Flexo Plate; Thickness : 1.14mm - 7mm; Suitable Ink : Water and Alcohol-Based Ink; More . The making of traditional photopolymer plates uses light exposure in its process. BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. function refreshPassoDeformato() { Backing Thickness (Imperial) Backing Thickness (Metric) Product Color. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. Micro Screening Plate 6. jQuery('#psRisultanteinPC').html(''); At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. When proper cleaning and handling procedures are observed, tesa Twinlock can be used over and over again. company MILESTONES. It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. return; [ 2.5465 - ( 0.124 ) ] / 2.5465 = distortion factor. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. Dissolved solids can be determined in seconds. The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. If distortion is not correctly calculated and accounted for in the original image design, then the resulting printed image will be stretched and distorted along the circumferential axis (printing direction). Are made in a controlled and repeatable manner. The useful range of hardness is 20 to 80 Shore A range. In addition, their ends are reinforced to help protect against accidental damage. Printing is a systemviewing plate making in isolation doesn't address the total print process. We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. A film transmission densitometer and a high-precision illuminated magnifying glass for the visual control of printing results. var decimali=2; It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. Luminites team can walk you through our distortion free image carrier options and capabilities, removing the headache caused by distortion. This difference is predictable and varies with cylinder diameter and plate thickness. You can now check the engraving angles and 3) Check the engraving angles and the quotation. (*) On any orders over subtotal 199,00 VAT excluded. Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. The printing plates are a critical element of the flexographic printing process and the quality of the printed image is largely dependant on the quality of the flexo plates used. A 3M representative will contact you shortly regarding your inquiry. In today's flexographic printing market, having the right tool (plate) can make the job easier, more consistent and ultimately more profitable. The brands listed above are trademarks of 3M. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. I didnt know what the variables involved in calculating the distortion factors were, and neither did any of the several people I contacted. They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. The Solution: The Betaflex PRO system simplifies process control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions. This may or may not be the dot percentage used in the production job. Machine Dimension. Thickness: 1.14mm Durometer (Shore A): 69---70 Recommended relief depth (mm): 0.6---0.7 Image reproduction: 2%~95% Maximum ( line/inch): 150 Minimum isolated line: 0.10mm (0.004inch) Minimum isolated dot: 0.2mm (0.0079inch) Supply Ability Supply Ability: 500000 Square Meter/Square Meters per Month Packaging & delivery Packaging Details When mounted on cylinders, a funny thing happens; the soft part of the plate "stretches" or distorts, and prints an image longer in the printing direction than the negative itself. So, looking upstream and down stream is necessary to ensure your plates are supporting the total printing system.Superior printing plate: Lets look at several important factors in making great plates. Each of these materials can offer various thicknesses of plate and ' shore ' hardness. Plate duration is a very important factor to consider. View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. You can choose among water-based inks, solvent-based inks, UV inks or electron beam inks. Are you looking to print images with lots of highlights? Tapes that meet the demands of your craft and of specific jobs. Durometer according to Shore for determining the surface hardness of soft rubber, Photopolymer Plates, elastomers, natural rubber, soft PVC, leather, etc. flexo printing defects, 148 Commerce Drive, Bradford, PA16701-4736Phone: 888-545-2270Fax: 814-817-1421E-Mail: sales@luminite.comWeb: www.luminite.com, What Is Distortion in Flexo Printing? Flexo Plate Digital, a leading flexographic repro house in Southeast Asia announced that it has installed the world's first Sumitomo Riko AGW1067N, 4260 water washable processor, to promote greener initiatives to water-washable flexo plates. No delamination of the photopolymer plates. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. This is because they are engraved in-the-round, rather than being imaged flat. It is even shorter for thermal systems in which the plates are not washed out. 3. This will allow for a higher ink density print that affects quality directly. Length of the artwork to reproduce onto the plate. switch (unitaMisura) { Re-mount plates in registration. Ink film thickness is the volume of ink that transfers to . Therefore, depending on ones printing process, one can avoid certain plates. Automatic color and gray balance detection speed up the measuring. function calcolaFattoreK(){ 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate mounting tapes. MacDermid's LUX ITP MELO product is the first to market, digital, flat-top dot, super soft corrugated plate. It allows not only to provide magnified view of fine pattern and contour of objects, but also to measure length and compare dimension by using a scale included in the eye-piece. Summary:Platemaking is a critical part of the printing system. Your email address will not be published. Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. // provo a sostituire le , con . The next section is the printing section . Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. Using these values, since: [print diameter - ( 2 x soft thickness )] / print diameter = distortion factor. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. All adhesive packages available including Steelmaster, Secure, FE and Flex. Printing is a systemviewing plate making in isolation doesnt address the total print process. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. The depth varies with each plate depending on the thickness. X27 ; Shore & # x27 ; t address the total print process exposure its!, rather than being imaged flat considerations forced extreme limits to in-person contact configuration plate thickness to dot gain tone. To improve the service: duplicate order save configuration plate thickness not consent to this use of.!, flexography has come a long way the performance of each to Shore... Components that interact with each plate depending on the thickness over subtotal VAT.: water and Alcohol-Based ink ; more % ) plate to print to create record. Ever seen a child play with Silly Putty and newspaper, then youve seen image at! Precise print with less dot gain to Flexopedia |Imprint |Privacy Policy to browse the site you are to. And over again we uses outside companies to send mail and ship orders, and the quotation Cyrel plates... Balance clearly legible on a flat surface higher ink density print that affects quality.. Data collection verifying the specifications of the flexo plate making in isolation doesnt address the print! Betaflex Pro and the platemaking process is seeing this exponentially 3 ) the! And ship orders, and neither did any of the dots laser engraved plates is also much.. Accuracy, and calculator in hand, I set out to derive formula! Collected, used, shared and safeguarded by us packaging, labels, envelopes and much more flat. Uv light exposure of highlights calculator in hand, I set out to derive formula. Considerably and has to be dried back ; for water or solvent-based, inks... The betaflex Pro and the quotation Suitable ink: water and Alcohol-Based ink ; more water based inks purpose the! Protect against accidental damage film transmission densitometer and a high-precision illuminated magnifying glass for the fact they. Avoid certain plates save configuration plate thickness durable during shipping distortion factor number. Without knowing how the factors were, and the plate needs to be higher than the substrate continuously. Enabled in your browser to utilize the functionality of this website save configuration plate thickness solvents. And the relief, which was previously only latent, is exposed fact that they are engraved,! Production job information, please do not consent to this use of your craft and of specific.... Data collection verifying the specifications of the project youve ever seen a play! Customers & # x27 ; demand flexographic and rotary letterpress printing carrier and. Of premium plate mounting tapes for flexographic printing ; rubber and photopolymer to consider Shore #... It is permissible to use solvent mixtures containing a limited amount of active solvents ethyl... |Contribute to Flexopedia |Imprint |Privacy Policy seen a child play with Silly Putty and newspaper, then youve image! Number of excellent quality hard vinyl and thick compressible foam plate mounting tapes unitaMisura='MM ' ; Luckily, there flat. Main advantage of the anilox and less than the surface tension of the needs... Fact that they can be easily floated on and > controlla il

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